Archive for November, 2005

Put wings in rack

Wednesday, November 30th, 2005

I cut some wing-shaped chunks out of the wing rack, and Mary1 took time out from studying2 to help me lift the wings into their new home. Now we can get one of the cars3 into the garage.

Some foam pipe insulation I found laying around in the garage, along with some wadded-up foam, protects the leading edges. The spars on the root end sit in notches built into the rack. (photo here)

1. A saint.
2. Because she's a saint.
3. Yes, that's my car and not hers. I offered to park outside and let her stay in, but she wanted me to put the Toyota inside instead. I guess she knows I have to leave the house when it's pitch black. But I'll show her – I'll scrape her windshield and park hers inside to thaw out when I leave!

Big pieces arrive

Tuesday, November 29th, 2005

At 7:30 this morning, a truck hauling the biggest trailer I've ever seen pulled up on our quiet little street:

Inside were my wings and fuselage, along with wings, fuselage, and finish kit for an RV-8 (at the front of the trailer, not seen in this photo). The driver said he'd just delivered an RV-10 the previous day. Three airplanes in one trailer – did I say it was a big trailer?

Coworker John volunteered to help unload. In this photo you can see how cold and windy it was this morning – these wingtips were trying to fly away on their own:

The box says "Fragile – High Dollar Aircraft Parts – Handle With Care".

Two people can lift a wing easily:

The wings will sit on the floor of the garage (on top of styrofoam cushions) until I can get the wing rack finished:

The fuselage sits on padded sawhorses:

It's a good thing it's all full of packing materials and miscellaneous parts, or else I'd probably be sitting in there right now making airplane noises.

Unfortunately I don't have time to do anything other than post this update tonight, but I'm sure I'll be keeping busy for the next… oh, year or two.

Still no big pieces

Sunday, November 27th, 2005

Back from Thanksgiving, and the quickbuild wings and fuselage haven't arrived. Dang.

At least I did get something accomplished on the airplane this weekend – I ordered a Falcon heated pitot tube and Gretz pitot mount. $500+ for a bent piece of metal with a heater in it? Ouch. At least I sort of got a "deal" – the equivalent certified part is well over a thousand bucks. Ouch for real.

Red Blinkenlight

Friday, November 18th, 2005

I've always been a believer in turning on some kind of flashing beacon on the ground, to warn bystanders of impending engine start. One of the things that used to bother me about my RV-9A was that it didn't have a flashing beacon, only strobes. I didn't like to use the incredibly bright Whelen strobes on the ground, because that's kind of distracting for other people in the area who're trying to, you know, land or take off and stuff. The airplane I'm building now will without a doubt have a Whelen (or equivalent) strobe system for in-flight use, but I still can't let go of the idea of the red flashing beacon for ground ops.

Okay, so since this is my very own airplane and I can build it however I want, let's see what we can do in the way of a red flasher for the belly (or on top of the fin, I haven't decided yet). Whelen sells several different models that look like the image below, for prices in the low-hundred-dollar range. A hundred bucks might seem a little steep for a blinking light, but this is aviation; anything less than about $200 just disappears into the background noise. Sad but true. Anyway, this one is relatively affordable and would get the job done, but boy is it ugly. I mean, it's about the size of a juice glass. I may have had one on my slow little Grumman, but no way am I hanging one of these out in the breeze on my 200+ mph RV-7.

I did some research and found that Whelen also sells this streamlined red flashing beacon, which is designed to bolt to the belly of the airplane:

Gee, this seems tailor made for my application. Too bad it costs $800!!! No thanks. Just because it's certified and you can bolt it onto a bizjet doesn't mean I'm going to pay eight hundred bucks for a blinking light. I even called the local airplane junkyard to see if they had one for a better price: "Oh sure, we can get you one o' them for five hundred bucks." Well, that's an improvement, but how about no.

Then I got wise and stopped looking at certified airplane parts. I found this little company called Kuntzelman Electronics that makes small strobe systems for ultralights. Among their offerings are a strobe head with a clear, streamlined lens, and one with a red lens in the traditional juice glass shape, but no streamlined red lens. They also sell strobes, not flashers, and remember I was concerned about using strobes on the ground because I don't want to blind or distract fellow aviators. So, thinking it was a long shot, I got in touch with them:

Me: Hello. I like your streamlined strobe head, but I need something in red and I don't want it to be as bright as a regular strobe. Can you help?

Them: You are in luck. A while ago we made a batch of red streamlined lenses to see how they would perform, but they weren't as bright as regular strobes so we didn't put them into production. We have two left.

Me: I wish to purchase these items.

So, I bought one Kuntzelman strobe power pack, one red streamlined strobe head, and one red streamlined replacement lens, all for less than the magical $200 aviation psychological purchase price barrier. This stuff all arrived today:

The strobe head is really small and cute fetching.

When I get the rest of the kit, I mean. Latest information is that it will arrive the weekend after Thanksgiving. I'll be out of town then, but Matthew has graciously volunteered to manage the QB kit's arrival and unloading. Other friends from work and elsewhere will supply additional manpower. I suspect this means I will be purchasing many beers in the near future.

Update: Somebody at work objected to the use of the word "cute" to describe a piece of aircraft hardware. He should be glad I'm not restoring an Ercoupe, or I'd be throwing that one out in every post.

Another Update: I found a good deal on a Whelen 70821 with a red lens; this is a more robust, certified strobe head that I feel a little better about attaching to the outside of my 200mph airplane. I'm going to try to drive it with the Kuntzelman power supply, which hopefully will give me less light output than a full-on aircraft-grade power supply would.

Autopilot servos arrive

Thursday, November 17th, 2005

Last week I ordered pitch and roll servos from Trutrak. Here they are:

I didn't order an autopilot control head yet, since I won't need it for a long time. I just wanted to get these little guys in-house so I can pop them in when the opportunity arises.

Latest information is that the QB kit will arrive sometime next week, which conveniently is when I'll be out of town. If that happens I'll have to call in all the favors I can get, in hopes of getting enough friends to come to my house during Thanksgiving and unload my airplane while I'm in Texas visiting the in-laws…