Archive for July, 2006

Playing with fuel vent line

Sunday, July 9th, 2006

I drilled the holes in the fuselage side skins for the fuel vent and feed lines. The vent line gets a 90-degree bulkhead fitting, and the feed line gets a big 1" hole and a rubber grommet. I hope the prepunched guide holes were in the right place, 'cuz I just put some big honking holes in the side of my airplane.

I used some scrap pieces of 1/4" tubing I had laying around to experiment with the bends needed to form the fuel line. This is the lower forward part, down under the rudder pedals. Not too difficult:

This is the lower rear part, where the tube has to come off the elbow fitting and then zigzag around the rudder cable. Tricky.

Here's the upper forward part, where it makes an odd bend underneath the weldment in order to clear the engine mounting bolt:

None of this is too hard, although doing all of the above with one continuous piece of tubing will be interesting.

While I was messing around, I finally got around to filling in the prepunched pilot holes for the steps with some AN426AD3 "rivets to nowhere", as the plans call them. We don't need no stinking steps on this tail-dragging airplane!

My parents were in town, so my dad came down to the garage to check out the RV. He seemed pleased, as you can tell:

(Really)

Prosealed new rudder trailing edge

Friday, July 7th, 2006

Today I prosealed the trailing edge on the new rudder. I first squirted some blobs of proseal into the trailing edge of each pair of stiffeners, to guard against future cracking.

Then I buttered up the AEX wedge with a very thin layer of sealant…

…and inserted it into the rudder. The clecoes squeezed out a bead of proseal, which I wiped off.

Now to let it cure for a while. Upon reviewing these photos, it appears that the proseal I used here is a little lighter in color than the stuff I used on the fuel tank covers. Maybe I didn't get it mixed quite enough? It will probably take a bit longer to cure, but that's okay as long as it eventually does.


More work on new rudder

Tuesday, July 4th, 2006

Back from far-flung lands! I deburred and dimpled the rudder skins, including the six holes at the aft end of the top rib that you can only dimple before you rivet on the skins.

Then I countersunk the new AEX wedge to accept the dimples in the skin.

I riveted the counterweight skin on, then bolted on the counterweight. This time around I decided to put some J-B Weld on the nuts, since you can't access them once the top rib is in place. Don't want those guys vibrating loose.

The J-B Weld package cracks me up. Better than bailing wire, indeed.

Next I riveted on the top rib, and riveted the counterbalance skin to the rudder skins.

Then I finished riveting the rudder skins to the ribs and spar.

I got out my old piece of straight angle and clecoed it to the trailing edge to test the fit. Yep, it's straight.

The next step will be to proseal the new rudder trailing edge, when I get some time.