Archive for September, 2006

Painted fuselage interior

Monday, September 18th, 2006

Okay, so since I have the paint now, why not use it? I strapped on the respirator and put a coat of paint on the interior of the fuselage. I ended up using about three cans for this first coat. It didn't turn out too bad:

There are some drips that I'll probably need to sand out:

It didn't coat very evenly on the vertical surfaces. I'll have to recoat a lot of this:

The floorboards got coated with liquid drops that were shaken off the end of the nozzle while I was spraying other areas. It'll be interesting to see how these settle out, if at all.

I'll let everything cure for at least 48 hours, then come back and sand down the drips and put on another coat.

"Luke, I am your father. P.S. Buy Garmin."

Precious precious paint

Monday, September 18th, 2006

I found eight cans of the precious paint at the Wal-Mart on 135th in Olathe. This is apparently the only place in my area that reliably carries it, because I've checked every other hardware store and Wal-Mart around here. At least I should have enough to paint most of what I need, and I know where to get it now if I run out in the future. I also cancelled my online order since the stuff from Wally World was two bucks less per can. Whew, at least that frustration is over with.

P.S. I actually called Rustoleum to see if the hardware store guy who claimed that my paint was discontinued was right or not – the customer service lady just laughed and said "oh no, we're still making tons of it." So nuts to you, Westlake hardware on 23rd in Lawrence.

Paint prep

Sunday, September 17th, 2006

Even though I don't have the paint situation figured out yet, I figured I'd get the prep work out of the way today. First I blew out all the drill shavings and little bits of crud, then vacuumed out the fuselage interior. After that I cleaned the inside and outside of the fuselage with dish soap and water.

I can't believe I went to the trouble of taking a picture of a bucket of dirty water and posting it on the internet. Anyway, after thoroughly drying the interior with shop towels and then vacuuming the interior again, I started masking off stuff I don't want to get paint on. Here's the firewall:

Center section:

I didn't bother masking off the underfloor area in the baggage compartment, but I did cover over the pushrod tunnel and flap weldment.

I closed up the baggage bulkhead so I can paint the visible areas without blowing a bunch of paint back into the tailcone.

All of the above looks simple in theory, but it took several hours of uncomfortable leaning into the fuselage and messing around with little bits of tape. When all that was done, I covered the wings in shrinkwrap so they'd stay fresh longer. Actually this is a plastic dropcloth to catch overspray.

Okay, I'm ready to paint. Now I just need to find out if I'm going to be able to actually find some paint…

Wing insurance

Sunday, September 17th, 2006

After reading this story of how a guy knocked one of his wings off the stand and dented up the leading edge, I went out to the garage and stuck a couple of bolts (actually they are the drift pins I made earlier) through each spar at the root end:

This should keep the wings from sliding onto the floor if someone bumps them. Whew. One less thing to worry about in the middle of the night.